Archive-name: autos/gasoline-faq/part1 Posting-Frequency: monthly Last-modified: 17 November 1996 Version: 1.12 FAQ: Automotive Gasoline Bruce Hamilton B.Hamilton@irl.cri.nz This FAQ is posted monthly to the Usenet groups news.answers, rec.answers, and rec.autos.tech. The latest copy should be available by FTP from rtfm.mit.edu in the pub/usenet-by-hierarchy/rec/autos/tech directory, and also available on the WWW from sites that automatically convert those FAQs. Changes: - added a little more data on US crude oil resources. ------------------------------ Subject: 1. Introduction, Intent, Acknowledgements, and Abbreviations 1.1 Introduction and Intent. The intent of this FAQ is to provide some basic information on gasolines and other fuels for spark ignition engines used in automobiles. The toxicity and environmental reasons for recent and planned future changes to gasoline are discussed, along with recent and proposed changes in composition of gasoline. This FAQ is intended to help readers choose the most appropriate fuel for vehicles, assist with the diagnosis of fuel-related problems, and to understand the significance of most gasoline properties listed in fuel specifications. I make no apologies for the fairly heavy emphasis on chemistry; it is the only sensible way to describe the oxidation of hydrocarbon fuels to produce energy, water, and carbon dioxide. 1.2 Acknowledgements. Thanks go to all the posters in sci.energy and rec.autos.tech who spend valuable time responding to questions. I would also like to acknowledge the considerable effort of L.M.Gibbs of Chevron, who has twice spent his valuable time courteously detailing errors and providing references for his corrections. All remaining errors and omissions are mine. 1.3 Abbreviations. AKI = Antiknock Index of Gasoline ( (RON+MON)/2 ) CI = Compression Ignition ( Diesel ) Gasoline = Petrol ( Yes, complaints were received :-) ) IC = Internal Combustion MON = Motor Octane Rating Octane = The Octane Rating of the Gasoline RFG = Reformulated Gasoline ( as defined by US Clean Air Act ) RON = Research Octane Rating SI = Spark Ignition ( Gasoline ) ------------------------------ Subject: 2. Table of Contents 1. Introduction, Intent, Acknowledgements, and Abbreviations 1.1 Introduction and Intent. 1.2 Acknowledgements. 1.3 Abbreviations. 2. Table of Contents 3. What Advantage will I gain from reading this FAQ? 4. What is Gasoline? 4.1 Where does crude oil come from?. 4.2 When will we run out of crude oil?. 4.3 What is the history of gasoline? 4.4 What are the hydrocarbons in gasoline? 4.5 What are oxygenates? 4.6 Why were alkyl lead compounds added? 4.7 Why not use other organometallic compounds? 4.8 What do the refining processes do? 4.9 What energy is released when gasoline is burned? 4.10 What are the gasoline specifications? 4.11 What are the effects of the specified fuel properties? 4.12 Are brands different? 4.13 What is a typical composition? 4.14 Is gasoline toxic or carcinogenic? 4.15 Is unleaded gasoline more toxic than leaded? 4.16 Is reformulated gasoline more toxic than unleaded? 4.17 Are all oxygenated gasolines also reformulated gasolines? 5. Why is Gasoline Composition Changing? 5.1 Why pick on cars and gasoline? 5.2 Why are there seasonal changes? 5.3 Why were alkyl lead compounds removed? 5.4 Why are evaporative emissions a problem? 5.5 Why control tailpipe emissions? 5.6 Why do exhaust catalysts influence fuel composition? 5.7 Why are "cold start" emissions so important? 5.8 When will the emissions be "clean enough"? 5.9 Why are only some gasoline compounds restricted? 5.10 What does "renewable" fuel or oxygenate mean? 5.11 Will oxygenated gasoline damage my vehicle? 5.12 What does "reactivity" of emissions mean? 5.13 What are "carbonyl" compounds? 5.14 What are "gross polluters"? 6. What do Fuel Octane ratings really indicate? 6.1 Who invented Octane Ratings? 6.2 Why do we need Octane Ratings? 6.3 What fuel property does the Octane Rating measure? 6.4 Why are two ratings used to obtain the pump rating? 6.5 What does the Motor Octane rating measure? 6.6 What does the Research Octane rating measure? 6.7 Why is the difference called "sensitivity"? 6.8 What sort of engine is used to rate fuels? 6.9 How is the Octane rating determined? 6.10 What is the Octane Distribution of the fuel? 6.11 What is a "delta Research Octane number"? 6.12 How do other fuel properties affect octane? 6.13 Can higher octane fuels give me more power? 6.14 Does low octane fuel increase engine wear? 6.15 Can I mix different octane fuel grades? 6.16 What happens if I use the wrong octane fuel? 6.17 Can I tune the engine to use another octane fuel? 6.18 How can I increase the fuel octane? 6.19 Are aviation gasoline octane numbers comparable? 6.20 Can mothballs increase octane? 7. What parameters determine octane requirement? 7.1 What is the Octane Number Requirement of a Vehicle? 7.2 What is the effect of Compression ratio? 7.3 What is the effect of changing the air-fuel ratio? 7.4 What is the effect of changing the ignition timing 7.5 What is the effect of engine management systems? 7.6 What is the effect of temperature and Load? 7.7 What is the effect of engine speed? 7.8 What is the effect of engine deposits? 7.9 What is the Road Octane Number of a Fuel? 7.10 What is the effect of air temperature?. 7.11 What is the effect of altitude?. 7.12 What is the effect of humidity?. 7.13 What does water injection achieve?. 8. How can I identify and cure other fuel-related problems? 8.1 What causes an empty fuel tank? 8.2 Is knock the only abnormal combustion problem? 8.3 Can I prevent carburetter icing? 8.4 Should I store fuel to avoid the oxygenate season? 8.5 Can I improve fuel economy by using quality gasolines? 8.6 What is "stale" fuel, and should I use it? 8.7 How can I remove water in the fuel tank? 8.8 Can I use unleaded on older vehicles? 8.9 How serious is valve seat recession on older vehicles? 9. Alternative Fuels and Additives 9.1 Do fuel additives work? 9.2 Can a quality fuel help a sick engine? 9.3 What are the advantages of alcohols and ethers? 9.4 Why are CNG and LPG considered "cleaner" fuels. 9.5 Why are hydrogen-powered cars not available? 9.6 What are "fuel cells" ? 9.7 What is a "hybrid" vehicle? 9.8 What about other alternative fuels? 9.9 What about alternative oxidants? 10. Historical Legends 10.1 The myth of Triptane 10.2 From Honda Civic to Formula 1 winner. 11. References 11.1 Books and Research Papers 11.2 Suggested Further Reading ------------------------------ Subject: 3. What Advantage will I gain from reading this FAQ? This FAQ is intended to provide a fairly technical description of what gasoline contains, how it is specified, and how the properties affect the performance of your vehicle. The regulations governing gasoline have changed, and are continuing to change. These changes have made much of the traditional lore about gasoline obsolete. Motorists may wish to understand a little more about gasoline to ensure they obtain the best value, and the most appropriate fuel for their vehicle. There is no point in prematurely destroying your second most expensive purchase by using unsuitable fuel, just as there is no point in wasting hard-earned money on higher octane fuel that your automobile can not utilize. Note that this FAQ does not discuss the relative advantages of specific brands of gasolines, it is only intended to discuss the generic properties of gasolines. ------------------------------ Subject: 4. What is Gasoline? 4.1 Where does crude oil come from?. The generally-accepted origin of crude oil is from plant life up to 3 billion years ago, but predominantly from 100 to 600 million years ago . "Dead vegetarian dino dinner" is more correct than "dead dinos". The molecular structure of the hydrocarbons and other compounds present in fossil fuels can be linked to the leaf waxes and other plant molecules of marine and terrestrial plants believed to exist during that era. There are various biogenic marker chemicals ( such as isoprenoids from terpenes, porphyrins and aromatics from natural pigments, pristane and phytane from the hydrolysis of chlorophyll, and normal alkanes from waxes ), whose size and shape can not be explained by known geological processes . The presence of optical activity and the carbon isotopic ratios also indicate a biological origin . There is another hypothesis that suggests crude oil is derived from methane from the earth's interior. The current main proponent of this abiotic theory is Thomas Gold, however abiotic and extraterrestrial origins for fossil fuels were also considered at the turn of the century, and were discarded then. A large amount of additional evidence for the biological origin of crude oil has accumulated since then. 4.2 When will we run out of crude oil? It has been estimated that the planet contains over 6.4 x 10^15 tonnes of organic carbon that is cycled through two major cycles, but only about 18% of that contributes to petroleum production. The primary cycle ( turnover of 2.7-3.0 x 10^12 tonnes of organic carbon ) has a half-life of days to decades, whereas the large secondary cycle ( turnover 6.4 x 10^15 tonnes of organic carbon ) has a half-life of several million years . Much of this organic carbon is too dilute or inaccessible for current technology to recover, however the estimates represent centuries to millenia of fossil fuels, even with continued consumption at current or increased rates . The concern about "running out of oil" arises from misunderstanding the significance of a petroleum industry measure called the Reserves/Production ratio (R/P). This monitors the production and exploration interactions. The R/P is based on the concept of "proved" reserves of fossil fuels. Proved reserves are those quantities of fossil fuels that geological and engineering information indicate with reasonable certainty can be recovered in the future from known reservoirs under existing economic and operating conditions. The Reserves/Production ratio is the proved reserves quantity divided by the production in the last year, and the result will be the length of time that those remaining proved reserves would last if production were to continue at the current level . It is important to note the economic and technology component of the definitions, as the price of oil increases ( or new technology becomes available ), marginal fields become "proved reserves". We are unlikely to "run out" of oil, as more fields become economic. Note that investment in exploration is also linked to the R/P ratio, and the world crude oil R/P ratio typically moves between 20-40 years, however specific national incentives to discover oil can extend that range upward. Concerned people often refer to the " Hubbert curves" that predict fossil fuel discovery rates would peak and decline rapidly. M. King Hubbert calculated in 1982 that the ultimate resource base of the lower 48 states of the USA was 163+-2 billion barrels of oil, and the ultimate production of natural gas to be 24.6+-0.8 trillion cubic metres, with some additional qualifiers. As production and proved resources were 147 billion barrels of oil and 22.5 trillion cubic metres of gas, Hubbert was implying that volumes yet to be developed could only be 16-49 billion barrels of oil and 2.1-4.5 trillion cubic metres. Technology has confounded those predictions for natural gas [6a]. The US Geological Survey has also just increased their assessment of US ( not just the lower 48 states ), inferred reserves crude oil by 60 billion barrels, and doubled the size of gas reserves to 9.1 trillion cubic metres. When combined with the estimate of undiscovered oil and gas, the totals reach 110 billion barrels of oil and 30 trillion cubic metres of gas . When the 1995 USGS estimates of undiscovered and inferred crude oil are calculated for just the lower 48 states, they totalled ( in 1995 ) 68.9 billion barrels of oil, well above Hubbert's highest estimate made in 1982. The current price for Brent Crude is approx. $22/bbl. The world R/P ratio has increased from 27 years (1979) to 43.1 years (1993). The 1995 BP Statistical Review of World Energy provides the following data [6,7]. Crude Oil Proved Reserves R/P Ratio Middle East 89.4 billion tonnes 93.4 year USA 3.8 9.8 years USA - 1995 USGS data 10.9 33.0 years Total World 137.3 43.0 years Coal Proved Reserves R/P Ratio USA 240.56 billion tonnes 247 years Total World 1,043.864 235 years Natural Gas Proved Reserves R/P Ratio USA 4.6 trillion cubic metres 8.6 years USA - 1995 USGS data 9.1 17.0 years Total World 141.0 66.4 years. One billion = 1 x 10^9. One trillion = 1 x 10^12. One barrel of Arabian Light crude oil = 0.158987 m3 and 0.136 tonnes. If the crude oil price exceeds $30/bbl then alternative fuels may become competitive, and at $50-60/bbl coal-derived liquid fuels are economic, as are many biomass-derived fuels and other energy sources . 4.3 What is the history of gasoline? In the late 19th Century the most suitable fuels for the automobile were coal tar distillates and the lighter fractions from the distillation of crude oil. During the early 20th Century the oil companies were producing gasoline as a simple distillate from petroleum, but the automotive engines were rapidly being improved and required a more suitable fuel. During the 1910s, laws prohibited the storage of gasolines on residential properties, so Charles F. Kettering ( yes - he of ignition system fame ) modified an IC engine to run on kerosine. However the kerosine-fuelled engine would "knock" and crack the cylinder head and pistons. He assigned Thomas Midgley Jr. to confirm that the cause was from the kerosine droplets vaporising on combustion as they presumed. Midgley demonstrated that the knock was caused by a rapid rise in pressure after ignition, not during preignition as believed . This then lead to the long search for antiknock agents, culminating in tetra ethyl lead . Typical mid-1920s gasolines were 40 - 60 Octane . Because sulfur in gasoline inhibited the octane-enhancing effect of the alkyl lead, the sulfur content of the thermally-cracked refinery streams for gasolines was restricted. By the 1930s, the petroleum industry had determined that the larger hydrocarbon molecules (kerosine) had major adverse effects on the octane of gasoline, and were developing consistent specifications for desired properties. By the 1940s catalytic cracking was introduced, and gasoline compositions became fairly consistent between brands during the various seasons. The 1950s saw the start of the increase of the compression ratio, requiring higher octane fuels. Octane ratings, lead levels, and vapour pressure increased, whereas sulfur content and olefins decreased. Some new refining processes ( such as hydrocracking ), specifically designed to provide hydrocarbons components with good lead response and octane, were introduced. Minor improvements were made to gasoline formulations to improve yields and octane until the 1970s - when unleaded fuels were introduced to protect the exhaust catalysts that were also being introduced for environmental reasons. From 1970 until 1990 gasolines were slowly changed as lead was phased out, lead levels plummetted, octanes initially decreased, and then remained 2-5 numbers lower, vapour pressures continued to increase, and sulfur and olefins remained constant, while aromatics increased. In 1990, the US Clean Air Act started forcing major compositional changes on gasoline, resulting in plummeting vapour pressure and increaing oxygenate levels. These changes will continue into the 21st Century, because gasoline use in SI engines is a major pollution source. Comprehensive descriptions of the changes to gasolines this century have been provided by L.M.Gibbs [12,13]. The move to unleaded fuels continues worldwide, however several countries have increased the aromatics content ( up to 50% ) to replace the alkyl lead octane enhancers. These highly aromatic gasolines can result in in damage to elastomers and increased levels of toxic aromatic emissions if used without exhaust catalysts. 4.4 What are the hydrocarbons in gasoline? Hydrocarbons ( HCs ) are any molecules that just contain hydrogen and carbon, both of which are fuel molecules that can be burnt ( oxidised ) to form water ( H2O ) or carbon dioxide ( CO2 ). If the combustion is not complete, carbon monoxide ( CO ) may be formed. As CO can be burnt to produce CO2, it is also a fuel. The way the hydrogen and carbons hold hands determines which hydrocarbon family they belong to. If they only hold one hand they are called "saturated hydrocarbons" because they can not absorb additional hydrogen. If the carbons hold two hands they are called "unsaturated hydrocarbons" because they can be converted into "saturated hydrocarbons" by the addition of hydrogen to the double bond. Hydrogens are omitted from the following, but if you remember C = 4 hands, H = 1 hand, and O = 2 hands, you can draw the full structures of most HCs. Gasoline contains over 500 hydrocarbons that may have between 3 to 12 carbons, and gasoline used to have a boiling range from 30C to 220C at atmospheric pressure. The boiling range is narrowing as the initial boiling point is increasing, and the final boiling point is decreasing, both changes are for environmental reasons. Detailed descriptions of structures can be found in any chemical or petroleum text discussing gasolines . 4.4.1 Saturated hydrocarbons ( aka paraffins, alkanes ) - stable, the major component of leaded gasolines. - tend to burn in air with a clean flame. - octane ratings depend on branching and number of carbon atoms. alkanes normal = continuous chain of carbons ( Cn H2n+2 ) - low octane ratings, decreasing with carbon chain length. normal heptane C-C-C-C-C-C-C C7H16 iso = branched chain of carbons ( Cn H2n+2 ) - higher octane ratings, increasing with carbon chain branching. iso octane = C C ( aka 2,2,4-trimethylpentane ) | | C-C-C-C-C C8H18 | C cyclic = circle of carbons ( Cn H2n ) ( aka Naphthenes ) - high octane ratings. cyclohexane = C / \ C C | | C6H12 C C \ / C 4.4.2 Unsaturated Hydrocarbons - Unstable, are the remaining component of gasoline. - Tend to burn in air with a smoky flame. Alkenes ( aka olefins, have carbon=carbon double bonds ) - These are unstable, and are usually limited to a few %. - tend to be reactive and toxic, but have desirable octane ratings. C | C5H10 2-methyl-2-butene C-C=C-C Alkynes ( aka acetylenes, have carbon-carbon triple bonds ) - These are even more unstable, are only present in trace amounts, and only in some poorly-refined gasolines. _ Acetylene C=C C2H2 Arenes ( aka aromatics ) - Used to be up to 40%, gradually being reduced to <20% in the US. - tend to be more toxic, but have desirable octane ratings. - Some countries are increasing the aromatic content ( up to 50% in some super unleaded fuels ) to replace the alkyl lead octane enhancers. C C // \ // \ C C C-C C Benzene | || Toluene | || C C C C \\ / \\ / C C C6H6 C7H8 Polynuclear Aromatics ( aka PNAs or PAHs ) - These are high boiling, and are only present in small amounts in gasoline. They contain benzene rings joined together. The simplest, and least toxic, is Naphthalene, which is only present in trace amounts in traditional gasolines, and even lower levels are found in reformulated gasolines. The larger multi-ringed PNAs are highly toxic, and are not present in gasoline. C C // \ / \\ C C C Naphthalene | || | C10H8 C C C \\ / \ // C C 4.5 What are oxygenates? Oxygenates are just preused hydrocarbons :-). They contain oxygen, which can not provide energy, but their structure provides a reasonable antiknock value, thus they are good substitutes for aromatics, and they may also reduce the smog-forming tendencies of the exhaust gases . Most oxygenates used in gasolines are either alcohols ( Cx-O-H ) or ethers (Cx-O-Cy), and contain 1 to 6 carbons. Alcohols have been used in gasolines since the 1930s, and MTBE was first used in commercial gasolines in Italy in 1973, and was first used in the US by ARCO in 1979. The relative advantages of aromatics and oxygenates as environmentally-friendly and low toxicity octane-enhancers are still being researched. Ethanol C-C-O-H C2H5OH C | Methyl tertiary butyl ether C-C-O-C C4H9OCH3 (aka tertiary butyl methyl ether ) | C They can be produced from fossil fuels eg methanol (MeOH), methyl tertiary butyl ether (MTBE), tertiary amyl methyl ether (TAME), or from biomass, eg ethanol(EtOH), ethyl tertiary butyl ether (ETBE)). MTBE is produced by reacting methanol ( from natural gas ) with isobutylene in the liquid phase over an acidic ion-exchange resin catalyst at 100C. The isobutylene was initially from refinery catalytic crackers or petrochemical olefin plants, but these days larger plants produce it from butanes. MTBE production has increased at the rate of 10 to 20% per year, and the spot market price in June 1993 was around $270/tonne . The "ether" starting fluids for vehicles are usually diethyl ether (liquid) or dimethyl ether (aerosol). Note that " petroleum ethers " are volatile alkane hydrocarbon fractions, they are not a Cx-O-Cy compound. Oxygenates are added to gasolines to reduce the reactivity of emissions, but they are only effective if the hydrocarbon fractions are carefully modified to utilise the octane and volatility properties of the oxygenates. If the hydrocarbon fraction is not correctly modified, oxygenates can increase the undesirable smog-forming and toxic emissions. Oxygenates do not necessarily reduce all exhaust toxins, nor are they intended to. Oxygenates have significantly different physical properties to hydrocarbons, and the levels that can be added to gasolines are controlled by the 1977 Clean Air Act amendments in the US, with the laws prohibiting the increase or introduction of a fuel or fuel additive that is not substantially similar to any fuel or fuel additive used to certify 1975 or subsequent years vehicles. Waivers can granted if the product does not cause or contribute to emission device failures, and if the EPA does not specifically decline the application after 180 days, it is taken as granted. In 1978 the EPA granted 10% by volume of ethanol a waiver, and have subsequently issued waivers for <10 vol% ethanol (1982), 7 vol% tertiary butyl alcohol (1979), 5.5 vol% 1:1 MeOH/TBA (1979), 3.5 mass% oxygen derived from 1:1 MeOH/TBA = ~9.5 vol% of the alcohols (1981), 3.7 mass% oxygen derived from methanol and cosolvents = 5 vol% max MeOH and 2.5 vol% min cosolvent - with some cosolvents requiring additional corrosion inhibitor (1985,1988), 7.0 vol% MTBE (1979), and 15.0 vol% MTBE (1988). Only the ethanol waiver was exempted from the requirement to still meet ASTM volatility requirements . In 1981 the EPA ruled that fuels could contain aliphatic alcohols ( except MeOH ) and/or ethers at concentrations until the oxygen content is 2.0 mass%. It also permitted 5.5 vol% of 1:1 MeOH/TBA. In 1991 the maximum oxygen content was increased to 2.7 mass%. To ensure sufficient gasoline base was available for ethanol blending, the EPA also ruled that gasoline containing up to 2 vol% of MTBE could subsequently be blended with 10 vol% of ethanol . Initially, the oxygenates were added to hydrocarbon fractions that were slightly-modified unleaded gasoline fractions, and these were known as "oxygenated" gasolines. In 1995, the hydrocarbon fraction was significantly modified, and these gasolines are called "reformulated gasolines" ( RFGs ), and there are differing specifications for California ( Phase 2 ) and Federal ( simple model ) RFGs, however both require oxygenates to provide Octane. The California RFG requires the hydrocarbon composition of the RFG to be significantly more modified than the existing oxygenated gasolines to reduce unsaturates, volatility, benzene, and the reactivity of emissions. Federal regulations only reduce vapour pressure and benzene directly, however aromatics are also reduced to meet emissions criteria . Oxygenates that are added to gasoline function in two ways. Firstly they have high blending octane, and so can replace high octane aromatics in the fuel. These aromatics are responsible for disproportionate amounts of CO and HC exhaust emissions. This is called the "aromatic substitution effect". Oxygenates also cause engines without sophisticated engine management systems to move to the lean side of stoichiometry, thus reducing emissions of CO ( 2% oxygen can reduce CO by 16% ) and HC ( 2% oxygen can reduce HC by 10%) , and other researchers have observed similar reductions also occur when oxygenates are added to reformulated gasolines on older and newer vehicles, but have also shown that NOx levels may increase, as also may some regulated toxins [18,19,20]. However, on vehicles with engine management systems, the fuel volume will be increased to bring the stoichiometry back to the preferred optimum setting. Oxygen in the fuel can not contribute energy, consequently the fuel has less energy content. For the same efficiency and power output, more fuel has to be burnt, and the slight improvements in combustion efficiency that oxygenates provide on some engines usually do not completely compensate for the oxygen. There are huge number of chemical mechanisms involved in the pre-flame reactions of gasoline combustion. Although both alkyl leads and oxygenates are effective at suppressing knock, the chemical modes through which they act are entirely different. MTBE works by retarding the progress of the low temperature or cool-flame reactions, consuming radical species, particularly OH radicals and producing isobutene. The isobutene in turn consumes additional OH radicals and produces unreactive, resonantly stabilised radicals such as allyl and methyl allyl, as well as stable species such as allene, which resist further oxidation [21,22]. 4.6 Why were alkyl lead compounds added? The efficiency of a spark-ignited gasoline engine can be related to the compression ratio up to at least compression ratio 17:1 . However any "knock" caused by the fuel will rapidly mechanically destroy an engine, and General Motors was having major problems trying to improve engines without inducing knock. The problem was to identify economic additives that could be added to gasoline or kerosine to prevent knock, as it was apparent that engine development was being hindered. The kerosine for home fuels soon became a secondary issue, as the magnitude of the automotive knock problem increased throughout the 1910s, and so more resources were poured into the quest for an effective "antiknock". A higher octane aviation gasoline was required urgently once the US entered WWI, and almost every possible chemical ( including melted butter ) was tested for antiknock ability . Originally, iodine was the best antiknock available, but was not a practical gasoline additive, and was used as the benchmark. In 1919 aniline was found to have superior antiknock ability to iodine, but also was not a practical additive, however aniline became the benchmark antiknock, and various compounds were compared to it. The discovery of tetra ethyl lead, and the scavengers required to remove it from the engine were made by teams lead by Thomas Midgley Jr. in 1922 [9,10,24]. They tried selenium oxychloride which was an excellent antiknock, however it reacted with iron and "dissolved" the engine. Midgley was able to predict that other organometallics would work, and slowly focused on organoleads. They then had to remove the lead, which would otherwise accumulate and coat the engine and exhaust system with lead. They discovered and developed the halogenated lead scavengers that are still used in leaded fuels. The scavengers, ( ethylene dibromide and ethylene dichloride ), function by providing halogen atoms that react with the lead to form volatile lead halide salts that can escape out the exhaust. The quantity of scavengers added to the alkyl lead concentrate is calculated according to the amount of lead present. If sufficient scavenger is added to theoretically react with all the lead present, the amount is called one "theory". Typically, 1.0 to 1.5 theories are used, but aviation gasolines must only use one theory. This ensures there is no excess bromine that could react with the engine. The alkyl leads rapidly became the most cost-effective method of enhancing octane. The introduction was not universally acclaimed, as the toxicity of TEL soon became apparent, and several eminent public health officials campaigned against the widespread introduction of alkyl leads . Their cause was assisted by some major disasters at TEL manufacturing plants, and although these incidents were mainly attributable to a failure of management and/or staff to follow instructions, they resulted in a protracted dispute in the chemical and public health literature that even involved Midgley [25,26]. We should be careful retrospectively applying judgement to the 1920s, as the increased octane of leaded gasoline provided major gains in engine efficiency and lower gasoline prices. The development of the alkyl leads ( tetra methyl lead, tetra ethyl lead ) and the toxic halogenated scavengers meant that petroleum refiners could then configure refineries to produce hydrocarbon streams that would increase octane with small quantities of alkyl lead. If you keep adding alkyl lead compounds, the lead response of the gasoline decreases, and so there are economic limits to how much lead should be added. Up until the late 1960s, alkyl leads were added to gasolines in increasing concentrations to obtain octane. The limit was 1.14g Pb/l, which is well above the diminishing returns part of the lead response curve for most refinery streams, thus it is unlikely that much fuel was ever made at that level. I believe 1.05 was about the maximum, and articles suggest that 1970 100 RON premiums were about 0.7-0.8 g Pb/l and 94 RON regulars 0.6-0.7 g Pb/l, which matches published lead response data [27,28] eg. For Catalytic Reformate Straight Run Naphtha. Lead g/l Research Octane Number 0 96 72 0.1 98 79 0.2 99 83 0.3 100 85 0.4 101 87 0.5 101.5 88 0.6 102 89 0.7 102.5 89.5 0.8 102.75 90 The alkyl lead antiknocks work in a different stage of the pre-combustion reaction to oxygenates. In contrast to oxygenates, the alkyl lead interferes with hydrocarbon chain branching in the intermediate temperature range where HO2 is the most important radical species. Lead oxide, either as solid particles, or in the gas phase, reacts with HO2 and removes it from the available radical pool, thereby deactivating the major chain branching reaction sequence that results in undesirable, easily-autoignitable hydrocarbons [21,22]. By the 1960s, the nature the toxicity of the emissions from gasoline-powered engines was becoming of increasing concern and extensive comparisons of the costs and benefits were being performed. By the 1970s, the failure to find durable, lead-tolerant exhaust catalysts would hasten the departure of lead, as the proposed regulated emissions levels could not be economically achieved without exhaust catalysts . A survey in 1995 indicated that over 50 countries ( 20 in Africa ) still permit leaded fuels containing 0.8g Pb/l, whereas the European maximum is 0.15 g Pb/l [29a]. 4.7 Why not use other organometallic compounds? As the toxicity of the alkyl lead and the halogenated scavengers became of concern, alternatives were considered. The most famous of these is methylcyclopentadienyl manganese tricarbonyl (MMT), which was used in the USA until banned by the EPA from 27 Oct 1978 , but is approved for use in Canada and Australia. Recently the EPA ban was overturned, and MMT can be used up to 0.031gMn/US Gal in all states except California ( where it remains banned ). The EPA has stated it intends to review the whole MMT siuation and , if evidence supports removing MMT, they will revisit banning MMT. Automobile manufacturers believe MMT reduces the effectiveness of the latest emission control systems . Canada also contemplated banning MMT because of the same concerns, as well as achieving fuel supply uniformity with the lower 48 states of the USA . MMT is more expensive than alkyl leads and has been reported to increase unburned hydrocarbon emissions and block exhaust catalysts . Other compounds that enhance octane have been suggested, but usually have significant problems such as toxicity, cost, increased engine wear etc.. Examples include dicyclopentadienyl iron and nickel carbonyl. Germany used iron pentacarbonyl (Fe(CO)5) at levels of 0.5% or less in gasoline during the 1930s. While its cost was low, one of its major drawbacks was that the carbonyl decomposed rapidly when the gasoline was exposed to light. Iron oxide (Fe3O4) also deposited on the spark plug insulator causing short circuits, and the precipitation of iron oxides in the lubricating oil also led to excessive wear rates . 4.8 What do the refining processes do? Crude oil contains a wide range of hydrocarbons, organometallics and other compounds containing sulfur, nitrogen etc. The HCs contain between 1 and 60 carbon atoms. Gasoline contains hydrocarbons with carbon atoms between 3 and 12, arranged in specific ways to provide the desirable properties. Obviously, a refinery has to either sell the remainder as marketable products, or convert the larger molecules into smaller gasoline molecules. A refinery will distill crude oil into various fractions and, depending on the desired final products, will further process and blend those fractions. Typical final products could be:- gases for chemical synthesis and fuel (CNG), liquified gases (LPG), butane, aviation and automotive gasolines, aviation and lighting kerosines, diesels, distillate and residual fuel oils, lubricating oil base grades, paraffin oils and waxes. Many of the common processes are intended to increase the yield of blending feedstocks for gasolines. Typical modern refinery processes for gasoline components include * Catalytic cracking - breaks larger, higher-boiling, hydrocarbons into gasoline range product that contains 30% aromatics and 20-30% olefins. * Hydrocracking - cracks and adds hydrogen to molecules, producing a more saturated, stable, gasoline fraction. * Isomerisation - raises gasoline fraction octane by converting straight chain hydrocarbons into branched isomers. * Reforming - converts saturated, low octane, hydrocarbons into higher octane product containing about 60% aromatics. * Alkylation - reacts gaseous olefin streams with isobutane to produce liquid high octane iso-alkanes. The changes to the US Clean Air Act and other legislation ensures that the refineries will continue to modify their processes to produce a less volatile gasoline with fewer toxins and toxic emissions. Options include:- * Reducing the "severity" of reforming to reduce aromatic production. * Distilling the C5/C6 fraction ( containing benzene and benzene precusers ) from reformer feeds and treating that stream to produce non-aromatic high octane components. * Distilling the higher boiling fraction ( which contains 80-100% of aromatics that can be hydrocracked ) from catalytic cracker product . * Convert butane to isobutane or isobutylene for alkylation or MTBE feed. Some other countries are removing the alkyl lead compounds for health reasons, and replacing them with aromatics and oxygenates. If the vehicle fleet does not have exhaust catalysts, the emissions of some toxic aromatic hydrocarbons can increase. If maximum environmental and health gains are to be achieved, the removal of lead from gasoline should be accompanied by the immediate introduction of exhaust catalysts and sophisticated engine management systems, 4.9 What energy is released when gasoline is burned? It is important to note that the theoretical energy content of gasoline when burned in air is only related to the hydrogen and carbon contents. The energy is released when the hydrogen and carbon are oxidised (burnt), to form water and carbon dioxide. Octane rating is not fundamentally related to the energy content, and the actual hydrocarbon and oxygenate components used in the gasoline will determine both the energy release and the antiknock rating. Two important reactions are:- C + O2 = CO2 H + O2 = H2O The mass or volume of air required to provide sufficient oxygen to achieve this complete combustion is the "stoichiometric" mass or volume of air. Insufficient air = "rich", and excess air = "lean", and the stoichiometric mass of air is related to the carbon:hydrogen ratio of the fuel. The procedures for calculation of stoichiometric air-fuel ratios are fully documented in an SAE standard . Atomic masses used are:- Hydrogen = 1.00794, Carbon = 12.011, Oxygen = 15.994, Nitrogen = 14.0067, and Sulfur = 32.066. The composition of sea level air ( 1976 data, hence low CO2 value ) is Gas Fractional Molecular Weight Relative Species Volume kg/mole Mass N2 0.78084 28.0134 21.873983 O2 0.209476 31.9988 6.702981 Ar 0.00934 39.948 0.373114 CO2 0.000314 44.0098 0.013919 Ne 0.00001818 20.179 0.000365 He 0.00000524 4.002602 0.000021 Kr 0.00000114 83.80 0.000092 Xe 0.000000087 131.29 0.000011 CH4 0.000002 16.04276 0.000032 H2 0.0000005 2.01588 0.000001 --------- Air 28.964419 For normal heptane C7H16 with a molecular weight = 100.204 C7H16 + 11O2 = 7CO2 + 8H2O thus 1.000 kg of C7H16 requires 3.513 kg of O2 = 15.179 kg of air. The chemical stoichiometric combustion of hydrocarbons with oxygen can be written as:- CxHy + (x + (y/4))O2 -> xCO2 + (y/2)H2O Often, for simplicity, the remainder of air is assumed to be nitrogen, which can be added to the equation when exhaust compositions are required. As a general rule, maximum power is achieved at slightly rich, whereas maximum fuel economy is achieved at slightly lean. The energy content of the gasoline is measured by burning all the fuel inside a bomb calorimeter and measuring the temperature increase. The energy available depends on what happens to the water produced from the combustion of the hydrogen. If the water remains as a gas, then it cannot release the heat of vaporisation, thus producing the Nett Calorific Value. If the water were condensed back to the original fuel temperature, then Gross Calorific Value of the fuel, which will be larger, is obtained. The calorific values are fairly constant for families of HCs, which is not surprising, given their fairly consistent carbon:hydrogen ratios. For liquid ( l ) or gaseous ( g ) fuel converted to gaseous products - except for the 2-methylbutene-2, where only gaseous is reported. * = Blending Octane Number as reported by API Project 45 using 60 octane base fuel, and the numbers in brackets are Blending Octane Numbers currently used for modern fuels. Typical Heats of Combustion are :- Fuel State Heat of Combustion Research Motor MJ/kg Octane Octane n-heptane l 44.592 0 0 g 44.955 i-octane l 44.374 100 100 g 44.682 toluene l 40.554 124* (111) 112* (94) g 40.967 2-methylbutene-2 44.720 176* (113) 141* (81) Because all the data is available, the calorific value of fuels can be estimated quite accurately from hydrocarbon fuel properties such as the density, sulfur content, and aniline point ( which indicates the aromatics content ). It should be noted that because oxygenates contain oxygen that can not provide energy, they will have significantly lower energy contents. They are added to provide octane, not energy. For an engine that can be optimised for oxygenates, more fuel is required to obtain the same power, but they can burn slightly more efficiently, thus the power ratio is not identical to the energy content ratio. They also require more energy to vaporise. Energy Content Heat of Vaporisation Oxygen Content Nett MJ/kg MJ/kg wt% Methanol 19.95 1.154 49.9 Ethanol 26.68 0.913 34.7 MTBE 35.18 0.322 18.2 ETBE 36.29 0.310 15.7 TAME 36.28 0.323 15.7 Gasoline 42 - 44 0.297 0.0 Typical values for commercial fuels in megajoules/kilogram are :- Gross Nett Hydrogen 141.9 120.0 Carbon to Carbon monoxide 10.2 - Carbon to Carbon dioxide 32.8 - Sulfur to sulfur dioxide 9.16 - Natural Gas 53.1 48.0 Liquified petroleum gas 49.8 46.1 Aviation gasoline 46.0 44.0 Automotive gasoline 45.8 43.8 Kerosine 46.3 43.3 Diesel 45.3 42.5 Obviously, for automobiles, the nett calorific value is appropriate, as the water is emitted as vapour. The engine can not utilise the additional energy available when the steam is condensed back to water. The calorific value is the maximum energy that can be obtained from the fuel by combustion, but the reality of modern SI engines is that thermal efficiencies of only 20-40% may be obtained, this limit being due to engineering and material constraints that prevent optimum thermal conditions being used. CI engines can achieve higher thermal efficiencies, usually over a wider operating range as well. Note that combustion efficiencies are high, it is the thermal efficiency of the engine is low due to losses. For a water-cooled SI engine with 25% useful work at the crankshaft, the losses may consist of 35% (coolant), 33% (exhaust), and 12% (surroundings). 4.10 What are the gasoline specifications? Gasolines are usually defined by government regulation, where properties and test methods are clearly defined. In the US, several government and state bodies can specify gasoline properties, and they may choose to use or modify consensus minimum quality standards, such as American Society for Testing Materials (ASTM). The US gasoline specifications and test methods are listed in several readily available publications, including the Society of Automotive Engineers (SAE) , and the Annual Book of ASTM Standards . The 1995 ASTM edition includes:- D4814-94d Specification for Automotive Spark-Ignition Engine Fuel. This specification lists various properties that all fuels have to comply with, and may be updated throughout the year. Typical properties are:- 4.10.1 Vapour Pressure and Distillation Classes. 6 different classes according to location and/or season. As gasoline is distilled, the temperatures at which various fractions are evaporated are calculated. Specifications define the temperatures at which various percentages of the fuel are evaporated. Distillation limits include maximum temperatures that 10% is evaporated (50-70C), 50% is evaporated (110-121C), 90% is evaporated (185-190C), and the final boiling point (225C). A minimum temperature for 50% evaporated (77C), and a maximum amount of Residue (2%) after distillation. Vapour pressure limits for each class ( 54, 62, 69, 79, 93, 103 kPa ) are also specified. Note that the EPA has issued a waiver that does not require gasoline with 9-10% ethanol to meet the required specifications between 1st May - 15 September. 4.10.2 Vapour Lock Protection Classes 5 classes for vapour lock protection, according to location and/or season. The limit for each class is a maximum Vapour-Liquid ratio of 20 at one of the specified testing temperatures of 41, 47, 51, 56, 60C. 4.10.3 Antiknock Index ( aka (RON+MON)/2, "Pump Octane" ) The ( Research Octane Number + Motor Octane Number ) divided by two. Limits are not specified, but changes in engine requirements according season and location are discussed. Fuels with an Antiknock index of 87, 89, 91 ( Unleaded), and 88 ( Leaded ) are listed as typical for the US at sea level, however higher altitudes will specify lower octane numbers. 4.10.4 Lead Content Leaded = 1.1 g Pb / L maximum, and Unleaded = 0.013 g Pb / L maximum. 4.10.5 Copper strip corrosion Ability to tarnish clean copper, indicating the presence of any corrosive sulfur compounds 4.10.6 Maximum Sulfur content Sulfur adversely affects exhaust catalysts and fuel hydrocarbon lead response, and also may be emitted as polluting sulfur oxides. Leaded = 0.15 %mass maximum, and Unleaded = 0.10 %mass maximum. Typical US gasoline levels are 0.03 %mass. 4.10.7 Maximum Solvent Washed Gum ( aka Existent Gum ) Limits the amount of gums present in fuel at the time of testing to 5 mg/100mls. The results do not correlate well with actual engine deposits caused by fuel vaporisation . 4.10.8 Minimum Oxidation Stability This ensures the fuel remains chemically stable, and does not form additional gums during periods in distribution systems, which can be up to 3-6 months. The sample is heated with oxygen inside a pressure vessel, and the delay until significant oxygen uptake is measured. 4.10.9 Water Tolerance Highest temperature that causes phase separation of oxygenated fuels. The limits vary according to location and month. For Alaska - North of 62 latitude, it changes from -41C in Dec-Jan to 9C in July, but remains 10C all year in Hawaii. Because phosphorus adversely affects exhaust catalysts, the EPA limits phosphorus in all gasolines to 0.0013g P/L. As well as the above, there are various restrictions introduced by the Clean Air Act and state bodies such as California's Air Resources Board (CARB) that often have more stringent limits for the above properties, as well as additional limits. More detailed descriptions of the complex regulations can be found elsewhere [16,41,42] - I've just included some of the major changes, as some properties are determined by levels of permitted emissions, eg the toxics reduction required for fuel that has the maximum permitted benzene (1.0%), means total aromatics are limited to around 27%. There have been some changes in early 1996 to the implementation timetable, and the following timetable has not yet been changed. The Clean Air Act also specifies some regions that exceed air quality standards have to use reformulated gasolines (RFGs) all year, starting January 1995. Other regions are required to use oxygenated gasolines for four winter months, beginning November 1992. The RFGs also contain oxygenates. Metropolitan regions with severe ozone air quality problems must use reformulated gasolines in 1995 that;- contain at least 2.0 wt% oxygen, reduce 1990 volatile organic carbon compounds by 15%, and reduce specified toxic emissions by 15% (1995) and 25% (2000). Metropolitan regions that exceeded carbon monoxide limits were required to use gasolines with 2.7 wt% oxygen during winter months, starting in 1992. The 1990 Clean Air Act (CAA) amendments and CARB Phase 2 (1996) specifications for reformulated gasoline establish the following limits, compared with typical 1990 gasoline. Because of a lack of data, the EPA were unable to define the CAA required parameters, so they instituted a two-stage system. The first stage, the "Simple Model" is an interim stage that run from 1/Jan/1995 to 31/Dec/1997. The second stage, the "Complex Model" has two phases, Phase I (1995-1999) and Phase II (2000+), and there are different limits for EPA Control Region 1 (south) and Control Region 2 (north). Each refiner must have their RFG recertified to the Complex model prior to the 1/Jan/1998 implementation date. The following are some of the criteria for RFG when complying on a per gallon basis, more details are available elsewhere, including the details of the baseline fuel compositions to be used for testing [16,41,42,43,43a]. 1990 Clean Air Act CARB Simple Complex Phase 2 I II Limit Average benzene (max.vol.%) 2 1.00 1.00 1.00 1.00 0.8 oxygen (min.mass %) 0.2 2.0 2.0 2.0 1.8 - (max.mass %) - 2.7 - - 2.2 - sulfur (max.mass ppm) 150 no increase - - 40 30 aromatics (max.vol.%) 32 toxics reduction - - 25 22 olefins (max.vol.%) 9.9 no increase - - 6.0 4.0 reid vapour pressure (kPa) 60 55.8 (north) - - 48.3 - (during VOC Control Period) 49.6 (south) 50% evaporated (max.C) - - - - 98.9 93 90% evaporated (max.C) 170 - - - 148.9 143 VOC Reductions - Region I (min.%) 35.1 27.5 - - (VOC Control Period only) - Region II (min.%) 15.6 25.9 - - NOx Reductions - VOC Control Period (min.%) 0 5.5 - - - Non-VOC Control Period (min.%) 0 0 - - Toxics Reductions (min.%) 15.0 20.0 - - These regulations also specify emissions criteria. eg CAA specifies no increase in nitric oxides (NOx) emissions, reductions in VOC by 15% during the ozone season, and specified toxins by 15% all year. These criteria indirectly establish vapour pressure and composition limits that refiners have to meet. Note that the EPA also can issue CAA Section 211 waivers that allow refiners to choose which oxygenates they use. In 1981, the EPA also decided that fuels with up to 2% weight of oxygen ( from alcohols and ethers (except methanol)) were "substantially similar" to 1974 unleaded gasoline, and thus were not "new" gasoline additives. That level was increased to 2.7 wt% in 1991. Some other oxygenates have also been granted waivers, eg ethanol to 10% volume ( approximately 3.5 wt% ) in 1979 and 1982, and tert-butyl alcohol to 3.5 wt% in 1981. In 1987 and 1988 further waivers were issued for mixture of alcohols representing 3.7% wt of oxygen. 4.11 What are the effects of the specified fuel properties? Volatility This affects evaporative emissions and driveability, it is the property that must change with location and season. Fuel for mid-summer Arizona would be difficult to use in mid-winter Alaska. The US is divided into zones, according to altitude and seasonal temperatures, and the fuel volatility is adjusted accordingly. Incorrect fuel may result in difficult starting in cold weather, carburetter icing, vapour lock in hot weather, and crankcase oil dilution. Volatility is controlled by distillation and vapour pressure specifications. The higher boiling fractions of the gasoline have significant effects on the emission levels of undesirable hydrocarbons and aldehydes, and a reduction of 40C in the final boiling point will reduce the levels of benzene, butadiene, formaldehyde and acetaldehyde by 25%, and will reduce HC emissions by 20% . Combustion Characteristics As gasolines contain mainly hydrocarbons, the only significant variable between different grades is the octane rating of the fuel, as most other properties are similar. Octane is discussed in detail in Section 6. There are only slight differences in combustion temperatures ( most are around 2000C in isobaric adiabatic combustion ). Note that the actual temperature in the combustion chamber is also determined by other factors, such as load and engine design. The addition of oxygenates changes the pre-flame reaction pathways, and also reduces the energy content of the fuel. The levels of oxygen in the fuel is regulated according to regional air quality standards. Stability Motor gasolines may be stored up to six months, consequently they must not form gums which may precipitate. Reactions of the unsaturated HCs may produce gums ( these reactions can be catalysed by metals such as copper ), so antioxidants and metal deactivators are added. Existent Gum is used to measure the gum in the fuel at the time tested, whereas the Oxidation Stability measures the time it takes for the gasoline to break down at 100C with 100psi of oxygen. A 240 minute test period has been found to be sufficient for most storage and distribution systems. Corrosiveness Sulfur in the fuel creates corrosion, and when combusted will form corrosive gases that attack the engine, exhaust and environment. Sulfur also adversely affects the alkyl lead octane response, and will adversely affect exhaust catalysts, but monolithic catalysts will recover when the sulfur content of the fuel is reduced, so sulfur is considered an inhibitor, rather than a catalyst poison. The copper strip corrosion test and the sulfur content specification are used to ensure fuel quality. The copper strip test measures active sulfur, whereas the sulfur content reports the total sulfur present. Manufacturers many also add additional tests, such as filterability, to ensure no distribution problems are encountered.